Development of software components for simulation of severe plastic deformation based on the parametric model of the die set
DOI:
https://doi.org/10.37142/2076-2151/2022-1(51)214Keywords:
severe plastic deformation, die set, tabular parameterization, integration, CAD, parametric modelAbstract
Altukhov O., Tarasov O. Development of software components for simulation of severe plastic deformation based on the parametric model of the die set
The trends and approaches used during the development of integrated computer-aided design (ICAD) of new technological processes and die set for metal forming (MF), in particular, processes of severe plastic deformation (SPD), are analyzed. Analysis of the industrial implementation of SPD processes problems was carried out. It made it possible to formulate the requirements for the functions of the developed ICAD components. On the basis of the methodology of object-oriented programming (OOP) and Unified Modeling Language (UML), the design of the ICAD structure of SPD processes was performed. The ICAD includes a number of components for process modelling and design of die sets. The structure of ICAD for SPD processes, which contains CAD/CAE systems as external modules, is presented.
An evaluation of the capabilities of modern CAD systems for the formation of prefabricated equipment units based on the parametric model of parts was carried out. An analysis of various approaches to the construction of parametric models for use in ICAD for the design of die sets was performed. A parametric model of the die set elements connections for the SPD process was developed using the example of a modified reverse shear scheme (RS). The parametric model is developed on the basis of a tabular approach, which includes relationships between the parameters of the billet, die, punch and ejector. This table provides a reconstruction of the die set geometry depending on the dimensions of the billet. The stages of creating a parametric model of a pre-assembled unit of a die set for the SPD process are given as an example of a modified RS scheme.
The ICAD component was created for the design of die sets based on their parametric models, which use the API of the SolidWorks CAD system. The interface of the developed ICAD component for building and visualization of die set assembly in SolidWorks is given, using the example of a working tool for the process of modified RS scheme.
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